Batch Size 1 Production

Project example 01

Data Integration

Initial Situation

Restructuring of the Pre-Production from an order generic high-volume batch production to a Make-to-Order, mix mode High- and Low-Volume Production, under special consideration of a modern Batch Size 1 production system.

Objectives

  • Development and initiation of a companywide evolutionary process
  • Safe and gradual transition of the existing High-Volume pre-production to a highly automated "Connected Factory"

Our Services

  • Definition and implementation of a technical Pre-Production planning team supporting a Make-to-Order driven manufacturing
  • Development of a centralized CNC programming process from PDM, CAM to CNC machine, incl. software selection and implementation support
  • Clear separation of the ERP demand layer and the future implemented MES execution layer, incl. software selection and implementation support
  • Institutionalization through documentation of all manufacturing process rules, production- and technology parameters

Results

  • Implementation of a CAM system
  • Integration of PDM/CAD and CAM systems
  • Implementation of a MES system
  • Deployment of a technical pre-production data provision team
System Standard
System Standard